Mechanical engineering, embedded design support, prototyping, and production support for ambitious projects that need practical engineering done properly.
Mechanical design · Embedded engineering · 3D scanning · 3D printing · Reverse engineering
How we can help
You do not need a polished brief. Start with the idea, the part, the CAD or the problem and we can work from there.
Use us for one stage of development, or keep the same engineering team involved as the job moves from design into physical parts and production.
Bring us the problem, sketch or early idea. We can help define the contrainst and turn it into something you can develop and test.
Send the CAD, drawings or physical part. We can review what exists, measure or scan it, make changes, prototype it or work out the right route to manufacture.
Bring us into a defined job, work package or existing programme. We can own a component, assembly or defined piece of work and work directly with your team or suppliers.
Why Agile3D
Agile3D brings together mechanical and software engineering experience from demanding automotive, defence, and technology projects.
Direct contact with the engineers doing the work.
Design, make, test and refine with the physical result in mind.
Enough structure to keep projects controlled, without slowing them down.
Mechanical design & development
From an early idea to detailed CAD, drawings and DFM, we help turn mechanical problems into designs that can be prototyped, tested and made.
Design capabilities
We work from your sketches, existing CAD or proof-of-concept prototypes to develop adaptable and intuitive CAD concepts that ensure your products and parts are functional, manufacturable and cost-effective.
So that our work is future-proof and defensible, we define:
We create detailed 3D CAD models and technical drawings that adhere to our internal engineering standards or client-specific standards where required.
We work with:
We combine our internal engineering knowledge, industry standards and established supplier network to ensure the components we design are compliant and repeatable in manufacture.
We design parts optimised for:
We analyse parts and systems using fundamental engineering principles and finite element analysis (FEA) to ensure our prototypes are fit for purpose.
We use a range of analyses to verify that:
Using our in-house 3D scanning technology, we reverse engineer existing components, develop new components from existing geometry and capture original design intent.
Using our scanning technology, we offer:
We provide released CAD, technical drawings and documentation that is compliant, transparent and ready for project delivery.
Our team ensures your project is delivered with:
Your next step
Tell us about the idea, part or engineering problem you need to work through.
Start with a non-confidential outline. We can put an NDA in place before you share detailed CAD, drawings or technical data.
Your next step
Tell us about your team, the work and when you need support.
Start with a non-confidential outline. We can work under NDA and follow agreed project access, data handling and customer processes.
Prototype engineering
In-house 3D printing, machining and fabrication for prototypes, development parts and small batches — whether you already have CAD or need help getting the design ready to make.
Prototype capabilities
We combine our in-house FDM 3D printing capabilities with an established network of specialist suppliers offering a range of additional additive manufacturing technologies. Our technical knowledge ensures the most suitable process and material are selected for each application.
We offer:
We work with our established network of specialist CNC machining suppliers, applying our internal engineering knowledge to ensure machined components are fit for purpose and meet the required technical specifications.
We support:
We work with our established network of specialist fabrication suppliers to manufacture components and assemblies, applying our engineering knowledge to ensure parts meet their functional and dimensional requirements.
We support:
We combine our mechanical design expertise with practical manufacturing capabilities to develop functional prototypes that can be tested, evaluated and refined before production.
We provide:
We manufacture small batches of components for product development, validation and early production, ensuring consistency between builds and adherence to agreed technical requirements.
We provide:
We use the results of prototype testing and evaluation to refine component designs, resolve engineering issues and implement improvements for subsequent development stages.
We support:
Your next step
Bring your CAD, physical part or developing design and tell us what you need to test.
Start with a non-confidential outline. We can put an NDA in place before you share detailed CAD, drawings or technical data.
Production
We help turn a developed design into something a supplier accurately can make repeatedly — sorting DFM, drawings, specifications, supplier questions and first-off parts before release.
Production capabilities
We work directly with your chosen manufacturing suppliers or our established supplier network to resolve technical requirements, support manufacturing processes and ensure components meet the agreed specifications.
We provide:
We support the evaluation and validation of initial production samples to ensure manufactured components meet their dimensional, functional and quality requirements before repeat production.
We support:
We coordinate the transition from prototype development to repeatable manufacture, working with your chosen suppliers or our supplier network to ensure a successful production handover.
We provide:
Your next step
Tell us where the product is now and what needs resolving to get it made.
Start with a non-confidential outline. We can put an NDA in place before you share detailed CAD, drawings or technical data.
Get in touch
Tell us what you are trying to achieve, where you are in the job, and anything useful you already have. For parts enquiries, include CAD or drawings, quantity, material and required timing where known.
Our email
info@agile3d.co.ukWe will come back to you directly and work out the right next step.
Email usAbout Agile3D
Agile3D is a Surrey-based engineering and prototyping company built around practical mechanical engineering and a straightforward way of working.
From design and development to prototypes and testing, we help customers work through engineering problems and turn them into parts, assemblies, and products that work in the real world.
Our approach
Agile3D brings together mechanical and software engineering experience from demanding automotive, defence, and technology projects.
That mix has shaped how we work: break the problem down, get something physical or testable in front of people early, learn from it, and keep moving.
How we work
We can slot into your team for one-off engineering projects or stay involved across several stages of development.
Because we cover mechanical design, prototyping, and production-readiness support, the same team can assist with the job throughout the development lifecycle.
Case studies
Design engineeringPrototypeProduction
A small business producing supercharger kits approached Agile3D to reduce the cutting, welding and finishing required for each manifold.
We reviewed manufacturing options and redesigned the fabricated assembly for gravity casting, improving packaging clearances and airflow geometry. Scanning, CAD and 3D printing supported checks of airflow performance, fit and assembly before investment in tooling.
Working directly with the casting supplier, we refined the design for cost and manufacture, then supplied detailed CAD and BS 8888 technical drawings.
The client went on to scale production, freeing up time to grow the business and develop further products with Agile3D.
Services
Engineering detail
Scanning, CAD and printed prototypes supported fit, assembly and airflow checks before investment in casting tooling.
Design engineering
Agile3D took a client’s mock-up of a supercharger-to-carburettor adapter and developed it into a detailed CAD model using 3D scanning and reverse engineering.
The scanned geometry provided a reference for rebuilding the component, refining its surfaces and features for CNC machining. The design was subsequently developed for casting, supporting the transition to a different production process.
The project took an existing physical concept through digital reconstruction to a manufacturable component, with the design adapted to suit each manufacturing route.
Services
Engineering detail
The scan served as a reference for rebuilding the geometry. Surfaces and features were refined for CNC machining, and the design was later adapted for casting.
Design engineeringPrototype
Agile3D developed a contact lens testing device around the requirements of a contact lens optician. Components were optimised for 3D printing, with future injection moulding considered throughout the design.
We advised on manufacturing costs and benefits, selecting FDM for the main handle and SLS for the turning components. Polycarbonate was identified for further assessment against the intended medical application’s requirements. Custom stickers were also designed and applied to complete the units.
Detailed CAD models and 2D drawings gave the client the information needed to explore production routes and discuss manufacture with potential suppliers.
Services
Engineering detail
The printed units were developed with a later move to injection moulding in mind, so the design considered both the immediate build and a future production route.
Design engineeringProduction
A windscreen fitting company approached Agile3D for bespoke gap setters sized to suit its installation requirements, with material selection addressing exposure to the chemicals and adhesives used during fitting.
We designed the components around the required gap sizes, bringing them together in a compact folding assembly with individual size markings for easy identification.
Required fasteners were manufactured or sourced, and the complete assemblies were delivered ready for use. The result was a practical tool tailored to the customer’s fitting process.
Services
Engineering detail
Material selection needed to account for exposure to the chemicals and adhesives used during windscreen fitting, alongside the tool’s required gap sizes and folding arrangement.
Your next step
Tell us about your project and the engineering support you need.